ENCLOSURES
Leading the way and setting standards and benchmarks for this product line since 1996 and selling over 1 million square meters over the last two decades, U-Foam today is one of the largest equipment enclosure manufacturer in India .
U-Foam shelters in telecommunications are used by all operators and equipment suppliers and our shelters can be found from Jammu and Kashmir in the North to Kerala in the South and from Gujarat in the West to Arunachal Pradesh in the East, besides the Andaman and Nicobar Islands and Lakshadweep.
U-Foam shelters in power industry are used by all leading contractors for their substations being constructed for PGCIL and NTPC. In-fact our prefab containers are the first units to be PGCIL approved. U-Foam is the only company where it’s outdoor enclosures are "certified" IP55.
With an in-house design facility and FEA on all models our products are designed to meet and perform even in the harshest environmental conditions Wind speeds of over 300 KMPH (55 m/s), Earthquakes of Zone V, besides having equipment floor load requirements of in excess of 3500 Kg/m2.
Our Products can even be designed to be “Fire Rated” of in excess of 2 hours.
User Profile
- Telecommunication Equipment enclosure
- Solar Equipment Rooms
- Signaling and Optic-Fibre equipment room for Railways.
- AC Kiosk for Substations to house SCADA equipment.
- Environmental chambers for monitoring air and water pollution.
- Temperature sensitive electronic equipment enclosure.
- Recording and surveillance rooms like Weigh Bridges.
- Mobile solutions for implementing technology.
- Cold Room solutions
- Clean Room solutions
U-Foam advantage
- Over 45 years of experience with Polyurethanes.
- ISO-9001:2000 certified facility.
- Highest quality of Insulated Panels is produced using state of the art machinery and multi-daylight presses.
- Highest standards of Raw Material selection.
- Advanced Tooling, Jigs and dies ensure excellent panel systems.
- Large covered storage space for finished goods for over 2000 SKD Kits.
- In house Test lab covering all critical parameters.
- All Accessories sourced direct from Manufacturers ensuring quality products.
- Factory trained installation crews.
Our enclosure solutions are used in Telecommunication for enclosures for GSM as well as CDMA equipment for both ground based and Roof Top sites, in Power for Control Kiosks at mission critical generating stations besides substations, Railway communication networks, Automotive for equipment testing such as dynamometer chambers where internal wind speed exceeds 180 KMPH, Curing chambers in Paint Booths. Materials testing.
Superior Production Process:
Viscosities of chemicals which play a very key role in the quality of foam, these are maintained under constant temperature in Jacketed tanks
Polyurethane chemicals which are CFC Free and environmentally friendly are injected into the mould cavity being impinge mixed at high pressures which exceed 150 bar.
Polyurethane foam exerts a foaming pressure of between 1.5 to 2.8 Kg/cm 2 pressure, this is countered with machined platen surfaces in the press which ensures a surface tolerance of +/- 0.5mm
Plattens are heated ensuring development of excellent bonding strength between the skins and the foamed core.
Technical Specifications of the enclosures.
Dimensions
Lengths and widths of the enclosures can be customised based on requirements whereas the present maximum offered heigh of panels is 6m
Cladding Material
Choice of Aluminum, Pre Coated Steel, GI, CR or Particleboard of appropriate cladding thickness as specified by the buyer
Insulation Thickness
Range of panel thicknesses (mm) - 40 , 50 , 60 , 80 , 100 , 120 ,150
Panel Jointing
Cam Lock / Tongue and Groove
Floor Loading
Can be designed to withstand 3500 Kg/Sqm
Survival Wind Speed
Can be designed to withstand 300KMPH
Insulation Material
Best Quality Polyurethane foam,CFC-Free, (‘k’ value 0.02 W/m 0K), is used to make the panels using a High-pressure Foam injection machine Densities ranging from 32 Kg / m3 to 70 Kg / m3 can be provided Cladding materials
Other Provisions & Accessories available on request
Access Staircase , Internal Cable Trays of either Aluminum or Steel , Internal Electrification , Air- conditioning , Ventilation systems , Air Circulation systems , Passive Cooling Materials , False Flooring , Wave guide entry plates and Cable Glands
Clientele
Aircel (Maxis Telecom) Idea Cellular Ericsson MTNL Nortel Networks GTL Limited Tower Vision ABB Reliance Industries Limited Vodafone Xcel Telecom Reliance Telecom National Thermal Power Corporation Nokia Siemens Reliance Industries Bharti (Airtel) Railtel Corporation of India BSNL Maruthi Udyog Motorola Power Grid Corporation Larsen and Toubro Bullows Solarsis Bharat Electronics Limited The Indian Railways Forbes Marshall TBEA Shenyang TechnoElectric and Engineering Co Ltd REC PDCL Premier Solar Systems Hetero Drugs Mega Engineering and Infrastructure Limited Swan Envirotech BGR